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Troubleshooting

Weak, Wrinkled or Burned Heat Seals: What to Check

Do not turn up the heat as the first response to every weak seal. Start with clean, correctly oriented bag faces, flat and supported material, and settings within the supplier’s and machine’s instructions. Record one controlled change at a time.

FABLE ·

FABLE PFS impulse sealer for bench bag-sealing applications
FABLE PFS impulse sealer for bench bag-sealing applications. Product photo by FABLE.

Weak seam or peeling at an edge

Check whether both inner faces are heat-sealable, whether the bag is fully seated and whether residue is present. Let samples cool consistently before comparison. If only the ends are weak, check support and seating at the ends first. A weak seal can have more than one cause.

Scorched film, holes or shrinkage

Stop the trial if the material is damaged. Confirm the film type, setting and cycle against the instructions. On a rotary job, compare the affected area with the start, stop or slow sections of the pass. Do not touch hot parts; use the manufacturer’s procedure for inspection and service.

Wrinkles, channels or inconsistent output

Compare flat and folded sections and confirm the bag is held without pulling the seam. Compare the first and later specimens under the actual work pace. If a defect repeats in the same location on different bags, ask the supplier to check alignment or wear before ordering replacement equipment.

  • • Photograph the defect and mark its position on the seam
  • • Record material lot, settings, operation and cooling conditions
  • • Separate visible defects from measured strength or leak results

FABLE models to compare

PFS Series · Hand Impulse Sealers · Specification sheet (PDF)

FDR Series · Handheld Jaw Sealers · Specification sheet (PDF)

ROS-25 · Hand Rotary Sealer · Specification sheet (PDF)

Technical references

Machine dimensions and formats refer to FABLE specifications. These references describe testing principles, not certification of any FABLE machine or packaging process.

ASTM F2029 · Laboratory heat sealability

ASTM F88/F88M · Seal strength

Related sealing guides

Heat Sealing Gusseted Bags and Thick Fold Transitions

Impulse Sealer Selection for PE and Poly Bags

How to Test a Bag Seal Before Ordering a Machine

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